About us
Development
History
Manufacturing
A professional manufacturer for inflight products.
WHAT
WE DO?
In 30 years of production, our machines have been iterating according to the new requirements of the product. This can ensure the stability of product quality and production speed. Mechanization, standardization and intelligent production are the direction of our production efforts.
We have a dedicated sample production team to promote the company's new design, new materials in the application of products, to help product development of customerized needs.
Manufacturing
As a manufacturer, the whole process of purchasing raw materials, production, sales and after-sales service must be regarded as a value chain. We procure raw materials locally due to unique economic of scale advantage, cost advantage, human resource advantage, technical resource advantage to deliver high quality products for our clients.
Procedure
Where is fabric from?
Cotton undergoes multiple processes of passing through specialized combs, which systematically align the fibers in parallel lengthwise while eliminating the shorter ones.This semi - finished product, known as "top,"holds paramount importance in ensuring the ultimate strength of the final fabric.
Couple tops, pull and brush until clean and of suitable diameter. Pull and twist spool for spinning. Threads often paired and spun again for strength. Metal ring frames spool as semi-finished material transforms into thread.
Dyeing has two types: yarn and piece dyeing. Yarn dyeing creates a fabric with 3D color and minor variations, while piece dyeing offers a cleaner look. A specialist oversees the processes, comparing the final product with samples and finishing when the desired intensity is achieved.
Warping needs careful oversight, even small mistakes in positioning threads are visible in the final product. Lasers monitor threads and spools until warp is wound on a beam. Threads' interplay creates geometric patterns, forming the base for complex weaves.
The transversal threads constituting the weave must traverse both above and below the vertical threads of the warp, adhering to a precise schema that is contingent upon the specific pattern and desired design of the fabric. In contemporary frames, each thread, propelled by a jet of compressed air, traverses through a type of large needle's eye, with the digital system of the frame ensuring its precise elevation at the appropriate instant. A robust, expansive brush strikes the weft, thereby compacting the weave. Gradually and methodically, the fabric and its intricate design are brought to life under the vigilant eyes of our skilled experts. This process represents an exceptionally precise and remarkably swift choreography, transforming thread into fabric in a mere matter of seconds.
Our skilled menders meticulously find and manually fix cloth defects. This process has remained unchanged for centuries. The fabrics undergo a gentle burning to remove loose threads, and also fabrics soaked in soapy water undergo fulling, softening their shine and adding weight. The finishing phase includes stretching on rollers and decatising, where fabric is pressed through cylinders and steamed to adjust thread size and highlight design. These final steps define fabric's character, making its identity clear.
Service
Design&
Innovation
Our design team believes that innovation is the soul of design.
Our design team believes that innovation is the soul of design. We continue to explore new materials, technologies and trends, and deeply integrate cutting-edge technology with design aesthetics to bring unprecedented product experiences to our customers. Through continuous research and development, we have successfully transformed innovative ideas into market-recognized products, helping our clients stand out in the fiercely competitive market.
Logistics
Streamlined Warehousing and Supply Chain Management
Our supply chain team optimizes the process from sourcing to global shipments, ensuring product flow consistency and reliability through close supplier and logistics partnerships. This collaborative strategy allows us to adapt to disruptions and provide cost-effective, quality solutions.
All suppliers of raw materials are subject to annual assessment by the Procurement Department, with a focus on the following parameters:
• quality of the product supplied;
• compliance with standards;
• compliance with delivery times;
• service (promptness, response time, supporting documentation);
Haoliwen's logistics are supported by modern warehouses and detailed supply chain management, tailored for aviation needs. Equipped with real-time inventory systems, we ensure products are ready for flights and can adapt swiftly to demand changes.
Quality Control
Quality-the starting point for value and dignity
Haoliwen prioritizes product quality, standardizing production to ensure consistency and accuracy in each item from the assembly line. The company implements a "Triple Quality Control" system across raw material sourcing, manufacturing, and final delivery to maintain supply chain consistency and flexibility.
We test units and check if they meet manufacturing specifications at each stage, which helps identify and quickly prevent problems. This leads to discovering issues that can be resolved through corrective actions. With over 30 years of industry experience and advanced technology, we continuously strive to deliver higher quality products to our customers.
Explore
Contact us
Shanghai Office
Room 1002, No.228, Meiyuan Road, Shanghai 200070 CHINA
+86-21-3126 9666
Info@sh-haoliwens.com
COPYRIGHT (©) 2024 Haoliwen